Advancing Value Chain in BOPP Film Production with Polyethylene Additives

Advancing Value Chain in BOPP Film Production with Polyethylene Additives
(Tuesday, September 9, 2025) 16:47

TEHRAN, Sept 9 (NIPNA) – The development of additives for the production of BOPP (Biaxially Oriented Polypropylene) films from polyethylene plays a critical role in completing the value chain of Iran’s petrochemical industry, particularly in packaging, hygiene, and related sectors.


Shahram Eslami, R&D expert at Paya Polymer Dana, highlighted the importance of additive processes in BOPP film production during a specialized panel at the IranPlast exhibition, held at Tehran International Fairgrounds. He noted that polyethylene-based BOPP films are widely used in packaging, multi-layer pouches, agricultural applications, and the food industry. Eslami emphasized that thickness and stretch levels, measured in microns, directly influence product performance and applications.

“Sensitive packaging, such as labels or hygienic wrappings, requires additives that ensure appropriate strength, transparency, flexibility, chemical resistance, and printability. These characteristics make polypropylene films indispensable in sectors like snack packaging, where hygiene and durability are paramount,” Eslami said.

Technical expert Reyhaneh Aminian further explained that additives in BOPP production are crucial in downstream petrochemical applications. “Consistent quality grades are essential for sensitive products. High-speed production amplifies the impact of any additive deficiencies, leading to higher waste and reduced efficiency,” Aminian noted.

She elaborated on the function of additives in enhancing product features such as weldability, transparency, adhesive compatibility, and surface finish—including glossy, pearly, or matte appearances. Aminian also highlighted the widespread use of “superslip” additives in cigarette packaging, typically applied in outer layers at 0.7–3% micron content. While these layers currently cannot be printed due to adhesive properties, future technological advances may allow printability.

According to Aminian, over 200 additive grades have been produced to meet diverse customer needs, with five widely recognized grades, including ASPA2446 and ASPA2488, being commonly used. The ongoing innovation in additive development is expected to support the continued growth of Iran’s BOPP and downstream petrochemical industries.

 


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