The upgrade allows simultaneous loading of two vessels and has raised potential daily throughput to 22,000 tonnes, compared with around 13,000 tonnes previously. A new record of 32,000 tonnes was set within 24 hours, the company’s operations manager said.
By integrating touch-screen controls, customised software, and automated hydraulic diverters, the project cut start-up times from one hour to five minutes and reduced emergency shutdowns from every two days to once every four months, according to the head of instrumentation maintenance.
The system also introduced wireless links between equipment and the control room, smart reclaimers and trippers, and load-cell sensors on 50-tonne hoppers for balanced distribution. Officials said the automation not only raised capacity but also eliminated risky manual work at heights and in extreme heat, while avoiding the need for additional manpower.